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Painting Powder Coating Line For Car Brake Pads OEM With Electrical Control System

Categories Powder Coating Line
Place of Origin: China
Brand Name: COLO
Certification: ISO /CE
MOQ: 1set
Packaging Details: Negotiation
Delivery Time: 15-45days
Payment Terms: T/T 30% in advance ,70% again the documents
Supply Ability: 15days for small line ,30-45days for big line
Price: Negotiation
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    Painting Powder Coating Line For Car Brake Pads OEM With Electrical Control System

    Painting Powder Coating Line For Car Brake Pads OEM With Electrical Control System

    electrostatic powder coating line for car pad

    1. Coating : automatic powder coating

    2. Drying tunnel heating: electric heating

    3. Hanging distance: 600 mm one at a time distance

    Automatic Electrostatic Powder Coating Line For Car Brake Pads OEM

    I. Design basis(user supply)

    1. product name: brake pads
    2. material: Iron-pieces
    3. product max size: L150×W150×H30(mm)
    4. product max weight: ≤30Kg
    5. Conveyor chain single hanging weight: 0.35Kg model:QXG(200)
    6. Hanging: one hangers one piece product
    7. Hanging distance: 600 mm one at a time distance, hang from actual set according to different workpiece
    8. Design line speed and adjustable line speed: 1.5m/min
    9. coating area: surface
    10. coating : automatic powder coating
    11. Drying tunnel heating: electric heating
    12. Compressed air: the users themselves, freeze-drying, moisture content <1.3g/m3 oil content <1PPM
    13. Plant area: see Figure
    14. Energy: (1) three-phase five-wire (380V). With a ground wire (2) Compressed air

    II, Pipeline process (V=1.5m/min)
    Surface pretreatment and put on the line into spray booth
    curing oven take out( cool) offload
    Remark:Send Good spraying workpieces into the oven and shut down the conveying
    chain, then close the oven door, open the oven heating, set 180 ℃, holding time for 20
    minutes, keep warm until the oven automatically cut off power supply, open the oven
    door and conveyor chain, after workpiece out spray painting another product.

    III, description and parameters
    The comprehensive design reliability, advanced, reasonable and economical considerations, its main structural features:
    (I).Curing Oven -1pcs (one ends out)
    1.Inner size:L16000×W2000×H2000mm,Furnace wall material:t0.6mm
    galvanized steel plates, furnace wall materials: t0.6mm Color steel plate, insulation
    layer thickness: 100mm thermal insulation rockwool special extended shaft thermal
    cycling fan power 3KW-1 units
    Heating system:
    Insulation heating chamber:100000kcal/h,,quantity:1set
    Chassis:10#square tube
    2.Return air system
    1) The bottom feed, Using a cyclic manner at the bottom, balancing of hot air.
    2) wind deflector wind guide, on the floor punching to ensure uniform temperature.
    3) circulation fan power: 3KW 1 set
    3.Heating system heating power: 21KW
    Heating system with scattered fin electric heating tubes, circulating fan, automatic
    temperature control probe. The heat of electrically heated heat pipe energized in the
    heating chamber is sent directly by the circulating fan to the inside of the drying
    tunnel and constantly cycle, The internal temperature of the oven rise to a set
    temperature and distribute uniform.
    Automatic control of temperature and digital display to adjust the temperature of the
    drying tunnel. Exhaust gas been excluded through the exhaust pipe.
    Insulation groups automatically turn off when the temperature reaches the upper
    limit. Temperature limit automatically open. The circulating fans qualities insulation,
    plus the long axis, the effective protection of the motor.

    (II).Spray booth-1pcs
    1.outer booth size:L6000×W1200×H2000 ㎜(t1.2 ㎜ spg stainless steel plate)
    1pcs,surface liquid painting.Roof deficit solid angle with circular arc.
    Chassis:5#steel tank
    Powder room with a plate assembly welded structure, the bottom is flat structure,
    convenient the workpiece cart into dusting operation, aesthetic appearance.
    Flat structure within the powder room, powder room cleanup work more
    convenient, fast, and two open ear canal, used for the workpiece through.
    2. Electronic the pulse recovery system --- 1set
    The electronic pulse cleaning powder recovery system consists of the following
    1) fiber resin filter Ø325×900(washable) 16
    2) pulse cleaning injection mouth 16
    3) the gas tank of a circular steel 2
    4) recycling fan model (4-72-4A-5.5KW) 2units
    Filter after a period of work, the surface of the powder was filtered piled thicker,
    pulse cleaning of the filter inside the apparatus at this time, the
    compressed air is released from the inside outward moment, so that
    the powder falling through vibrations. Pulse control with manual.
    (III).1,Automatic Reciprocator—2pcs colo-2000D
    1 ) Frequency-adjustable reciprocator is specially designed for high quality
    powder coating, it can carry up to three spray guns.
    Frequency: Japanese Mitsubishi
    2)General information
    Maximum available programs 80
    Max stoke height 1.5m
    Maximum speed 0.8m/s
    Minimum speed 0.08m/s
    acceleration 0.1m/s2
    3)Electrical data
    Nominal input voltage 170-264VAC single phase

    Tolerance +10%/-10%
    frequency 50/60hz
    Fuse 10.0AT
    Power consumption 2.5kw
    2,Powder coating machine—2pcs colo-800
    1)intelligent control unit ,digital display for voltage,current
    Imported Italy parts, good for recoating,complex workpieces,100kv adjusted
    powder coating gun with stainless powder hopper.
    Control unit –1pcs
    Powder coating gun -1pcs
    powder than ---1pcs (55l)
    Powder pump-1pcs
    Oil filter-1pcs
    Fluiding unit-1pcs
    Power cable—1pcs
    Groundly cable-1pcs
    Air tubes—3pcs
    3)electric technical
    Input voltage:AC220V/50Hz +/-10%
    input power:≤50W
    Working voltage:DC24V
    Voltage of gun:0—100KV(ADJUST)
    Max curring:100UA
    3,Automatic powder coating gun system-6sets colo-800D
    This model it is intelligent system,easy operation and good for different
    kinds of shapes.

    4,Powder sieve machine-2pcs colo-3000-R
    "Powder sieving machine- Used in powder coating area, to go with the Automatic
    reciprocator. To recycling the powder lost in the process of electrostatic powder
    coating on metallic workpieces
    5,Control Cabinet-1pc COLO-5000-800D
    We put the controllers in the cabinet.This is only the Cabinet not including the
    Central control system for multi automatic guns
    Featured with expandable and economic advantages
    Provide the general control function of main electricity and air
    Easy for operation and maintenance. This size is for 6pcs control units.

    (IV)Hanging conveyor system:
    1- Model: the QXG 200-type conveyor chains, single guide wheel - double walk
    round structure, prompting the chain to run more smoothly.
    2 --- delivery system containing a drive mechanism ,the hammer tension
    institutions, orbit, chains, curved rails, telescopic rail, check rail, lubrication device,
    mounting bracket.
    3 --- entire spray lines line with a linear drive unit and hammer tension, the drive
    has a mechanical, safety protection.
    4 --- drying tunnel exit remote away from the high-temperature zone with
    refueling device, in order to ensure the the conveyor chains long-term work well
    lubricated state.
    5 - the full range of chain rail uprights φ110mm the tube column "C" shaped
    steel produced by Nanjing rail. On the downhill elbow 30 ° elbow, to ensure that the
    workpiece conveyor smooth, safe.
    6 --- Suspension conveyor chain parameters

    (V). Electrical control system
    The system uses relatively centralized control across the board, electrical
    arranged in neat rows, the selection of suitable fasteners specifications. The
    slotted bridge specifications to meet the requirements, arranged in neat rows.
    1) All electrical equipment in line with international standards.
    2) Temperature controller with digital display, the set temperature and the actual
    temperature in the control centralized display counter board.
    3 ) The design of the entire system, installed in accordance with international

    Suspension conveyor
    type QXG200 Hanging chain
    Chain length 80m
    speed(common) 1.5m/min
    Adjusted range 1-3m/min
    chain Dual walk round style - single guide
    wheel articulated chain
    Drive unit Inverter motor - frequency control -
    Taian Inverter
    Driver 3HP
    number of drive unit 1set
    Tensioning device Heavy Hammer
    Number of tension 1set
    Curved track R1000
    oil installations Point refueling, fuel refueling adjustable
    drop of oil cup
    single point 50kg :
    Note: The specific design details according to buyer designed.

    VI. Work progress:
    This contract take effect, be completed within 60 days.

    1 Curing oven L16M×W2M×H2M 1SET
    2 Heating system 21KW 1SET
    3 Thermal cycling fan 3KW 1SET
    4 Automatic spray booth including pulse recovery system L6M×W1.2M×H2M 1SET
    5 Powder coating machine COLO-800D 2SET
    6 Automatic reciprocator COLO-2000D 2SET
    7 Auto powder coating gun system COLO-800D 6SET
    8 Powder sieve machine COLO-3000R(60X60CM) 2SET
    9 Control Cabinet COLO-5000-800D 1SET
    10 Hanging conveyor chains
    Single point 50KG L80m 1SET
    11 Drive unit QXG200type 1SET
    12 Tension unit QXG200type 1SET
    13 Curved track, columns, straight rail QXG200type 1SET
    14 Electric control High quality Brand 1SET
    15 Painting -- --

    Quality Painting Powder Coating Line For Car Brake Pads OEM With Electrical Control System for sale
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